The fiber and apparel industries look glamorous, but the significant amount of water they consume when steaming and washing fabric, and the water contamination caused by discharged water, have become global problems. They also dispose of an excessive amount of leftover apparel. FOREARTH was created to tackle these longstanding issues head on.
Kyocera’s technical prowess was already renowned, with the company boasting top shares internationally for such products as inkjet heads, ink, and mechanical inventions including hardware and controllers. The experts in different divisions in the Kyocera group work together, combining technologies in an inter-departmental manner. This development framework has served as a driving force and led to breakthroughs.
The development of the “WATER FREE” concept, which minimizes water consumption, has been among the most notable of these efforts. Conventional dye-based textile printing has eight steps, from plate making to textile printing and plate cleaning, and four of those steps – textile printing, steaming, washing, and plate cleaning – require a significant volume of water. To be specific, 153 liters of water per kilogram of fabric. In contrast, FOREARTH completes textile printing in just two steps: printing and drying with zero water usage during these steps. Even the small amount of water used for equipment maintenance is recycled through a “circulating belt cleaning system.” This reduces water consumption by 99%* from conventional methods, using just 0.02 liters per kilogram of fabric.
*Surveyed by Kyocera Document Solutions in 2022
